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One live view of plant output and downtime
A data platform that connects plant systems and machine data to a live operations dashboard, replacing a legacy reporting tool.

The challenge
Production data lived in a legacy system and spreadsheets, so managers saw downtime a day too late.
Production data sat in an old system that was hard to change.
Managers rebuilt daily reports by hand.
Stoppages showed up in reports only the next day.
Machines were fixed after they broke, not before.
Machine data was not collected in one place.
The solution
A data pipeline from plant machines to a live dashboard, so managers see output and downtime as it happens.
The old reporting tool was replaced without stopping production.
Machine and plant data is collected continuously into one database.
Managers see stoppages as they happen, not the next day.
Unusual machine patterns raise an alert before a breakdown.
A stable team owned delivery and kept improving the platform.
Technology stack

A data platform that connects plant systems and machine data to a live operations dashboard, replacing a legacy reporting tool.
We work in short, repeating cycles instead of one long build. Each cycle plans a small piece of work, designs, builds, tests and releases it, then reviews the result with you. Feedback from every review shapes the next cycle, so the product stays aligned with what your users and business need, and surprises show up early, not at the end.
Results
-22%
Reduced unplanned downtime by 22%
Unplanned downtime
-90%
Reduced reporting time by 90%
Reporting time
Increased operational efficiency on the shop floor
Replaced a legacy reporting tool

One live view of plant output and downtime

Legacy system modernization, Machine data pipeline
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UI screens
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The engineering and product work behind this case study.

Apply AI and machine learning to automate processes, extract insights, and build intelligent products.

Modernize aging applications and architectures while minimizing disruption to business operations.

Extend your engineering capacity with dedicated teams aligned to your technology and business requirements.

Build data pipelines and dashboards that turn scattered business data into reliable decisions.
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Before
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After
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